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 ASSEMBLY TIPS
 

Assembly Tips » Solvent Bonding

Did you know?
Solvent bonding is commonly used to weld amorphous thermoplastics. The solvent melts the mating surfaces and creates a chemical bond between the two parts.

How does it work?
Material selection is important when using solvents. Tongue and groove assemblies that allow a channel for the solvent can provide a clean, strong weld that also allows for part location. Solvents can be applied manually or semi-automatically and will “wick” into surfaces. Care must be taken not to over-apply solvents.

Key Factors:
A well-ventilated area is required when working with solvents. Also ensure solvents are stored properly. Key pros and cons are:

1. Pros:    
  a. Good clean bond
b. Possible to achieve hermetic seal
c. Distributes load over bond area
 
2. Cons:    
  a. Requires good joint design – may not be suitable for small parts
b. Vapours
c. Only good for amorphous materials
d. Parts cannot be disassembled.
 
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